OEM Customized Knitted Fabric Glue Lamination Machine - PUR Hot Melt Laminating Machine – Xinlilong

No.

Main Parts

Detail Specifications

1

Main technical parameters

1) Roller width is 1800mm, effective laminating width is 1650mm.

2) Mainly for laminating fabrics with fabrics, non-woven materials, film, and other soft materils etc.

3) Gluing method: glue transfered by the gluing roller.

4) Heating method: Heat conduction oil furnace.

5) Gluing roller: the number of mesh is according to customer requirements.

6) Working speed: 0-35m/min.

7) Power supply: 380V, 50HZ, 3 phase.

8) Oil heating power: 12-24KW adjustable. Maximum temperature of oil circulation is 180 °C.

9) Total equipment power: 80KW.

10) Machine Size (L × W × H): 10200 × 2800 × 3200 mm.

2

Feeding & unwinding device

1) Feeding & rolling trolley group: A-car, total 3 sets.

2) A Material feeding device: two-wheel cylinder side to side group (with PID detection control type electric eye), 2pcs φ88 plating guide wheel.

3) Operating table: operating foot pedal and film winding torque motor mechanism group and 3pcs φ88 electroplating guide wheel.

4) Film feeding: film deliver frame and contact φ160 rubber wheel *1HP variable frequency drive and 1pc film transmission shaft.

5) Tension control group before sizing: φ75 aluminum wheel two-wheel tension dance group, equipped with precision pneumatic piping component group.

6) B Material feeding device: φ160 rubber transmission wheel *2HP variable frequency drive double wheel cylinder opposite side group, 3 pcs φ88 plating guide wheel.

7) Strip unfolding wheel before gluing: φ125 strip unfolding wheel.

8) Unfolding wheel before laminating: A material is applied to the front strip unfolding wheel and 0.5HP frequency conversion drive and B material is applied to the front aluminum sheet unfolding wheel.

3

Mold temperature machine

4

Glue melt machine

1) For melt the glue: one set of 200KG glue melt machine with 55 gallons pressure plate and glue tube (anti-scalding), LCD display, easy to move.

5

Gluing device

1) Gluing unit: φ250 Gluing pattern wheel, 2HP frequency conversion, main speed control drive chain gear and rotary joint and bearing and hook knife type paste plate and pneumatic lifting mechanism group and φ250 back pressure wheel, with electric hand adjustment gap display Control group. Three pcs gluing roller (please confirm the pattern in advance).

2) Gluing roller change crane: Single-track 500KG single-action lifting crane group for the gluing wheel replacement.

6

Laminating device

1) Laminating unit: laminated electroplating rim φ250*2HP variable frequency drive and φ250 rubber back pressure wheel and φ250 press-fit mirror roller and pneumatic lifting mechanism group, with electric hand adjustment gap display control.

2) Cooling set: φ250 electroplating cooling wheel * 2 sets with joints and bearings.

7

Winding device

1) Feeding group: a pair of spring splitting rolls.

2) Tension group before winding: φ100 aluminum wheel tension group, equipped with precision pneumatic piping component group, aluminum sheet unfolding wheel before winding.

3) Surface winding group: φ160 rubber transmission wheel *2HP variable frequency drive and pneumatic lifting mechanism group and aluminum sheet unrolling wheel before winding (no transmission) and spiral arm back pressure precision pneumatic piping component group, φ88 plating guide wheel * 2 pcs.

8

Electronic control system

1) Human-machine interface touch screen operation, PLC control.

2) PLC controller and control module is form Taiwan Yonghong.

3) Touch control screen language in English & Chinese.

4) Control mode: The whole machine is operated synchronously and centrally controlled by the inverter. The operation is simple and convenient, and the performance is reliable.

5) Motor reducer brand: Siemens.

6) Limit switch brand: CHINT.

7) Pneumatic components brand: Taiwan Yadeke.

8) Digital temperature control meter brand: AOYI.

9) Vector Inverter brand: Huichuan.

10) System control: all parameters are set and dynamically displayed on the touch screen.

11) When the whole machine is turned on, all the driving rollers are automatically touched, automatically separated when the machine is stopped, and also has the function of manual opening and closing.

12) The main central control cabinet is located in the center of the machine, with an operating display and buttons at the winding.

13) Control cable: anti-interference cable, connector with label, cable box, neatly arranged for easy maintenance.

9

Mechanical parts & rack

1) Steel plate: GB-45.

2) Profile: GB channel steel, GB square tube steel.

3) Column: 120*120*6 square tube, stable and anti-seismic.

4) Beam: 120*120*6 square tube, stable and anti-seismic.

5) Structure: The whole machine adopts frame structure and is detachable and transported.

6) Guide roller: aluminum alloy, by anti-oxidation treatment, anti-scratch and scratch treatment, HV700 anode treatment, balance treatment, unbalance amount less than 2g.

10

Machine painting

1) Putty

2) Anti-rust primer

3) Surface paint color: beige (or color selected by the customer).